The 55mm plastic 5 gallon cap is in hot sales. It has different kinds design on the market and the normal one is one part cap. And some customer want to reduce the cost, the height of cap is cutted to be shorter and even it don’t have the additional height such as the Philippines. Before the 5 gallon cap has the plug and when we put the cap on the 5 gallon bottle, it will be dropped in the water bottle. This design is not so used for customers. Anyway, for the 5 gallon bottle cap mould, it could be designed based on customer’s needs. Now we also developed two shots 5 gallon cap that the main 5 gallon cap+ TPR/TPE liner inside for water leakage proof.
Last year we just made one mold for domestic customer and if you are interested in it, I can show the cap mold video to you.
The 5 gallon cap mould: it could make different cavity such as 8 cavity, 12 cavity, 16 cavity, 24 cavity etc. And also for the gate system, it could be cold runner with pin gate or hot runner with pig gate and hot runner with valve pin system. Each cavity has its own cooling system, so the product can be more accurately shaped. This feature significantly reduces cycle time.
Here I want to introduce the hot runner with valve pin system for 5 gallon cap mould. When we use this design, the recycled raw material could be adopted. So when you want to open new mold, you can consider this part.
Our 5 gallon cap mould designed and made, it is easy to tear when we want to open the cap and when you want to put the cap on the bottle, it is easy to plug in the bottle because we have rich experience. The power you use is not so big and not so small just normal power.
For more details and information you want, pls don’t hesitate to contact.
8 Cavity 5 Gallon Cap Mould Feature
1. 55mm Press neck cap for 5gallon water bottle
2. Each cavity and core have independent cooling system for hot runner mould.
3. Ejection way is center ejection with air blowing for pushing cap out
4. Stainless material have nice mirror hand polishing
5. Each mould plates with electroplating treatment, which play a very long time rust prevention
6. Runner system: Cold Runer or Hot Runner system
7. Hot runner brand: China advanced brand or imported hot runner system brand.
8.Skilled Language in communication and experienced technical support
8 Cavity 5 Gallon Cap Mould
Core &Cavity Steel
P20,4Cr13, Standard Mould Base
HRC30-35 for base material.
HRC52-55 for core and cavity material.
HRC60 for ejector sleeve and other special parts.
1x4, 1x6, 1x8,1x12, 1x16, 1x24, 1x32, etc.
Pin gate, Submarine gate, Valve gate etc
Unscrew by motor, stripper plate, ejector sleeve, ejector pin
Based on cap design
At least 3million Shots
One Year or 1million shots
We have own standard mould frame for cap mould and handle mould, we make complete inspection on mould to ensure the structure consistence and spare parts standardized. In addition, we will do independent standardization test on mould cooling system and hot runner system. We are famous 8 Cavity 5 Gallon Cap Mould suppliers and manufacturers in China. We take full range test and analysis on product size, appearance, injection techniques and Physical Parameter. The analysis includes mold flow analysis, mold ejection, cooling system, rationality of guide system, application of mold parts specification, customer's machine selection and application of special requirements. We also OEM/ODM 8 Cavity 5 Gallon Cap Mould design & manufacturing.
How to place an order for moulds?
We support customer R&D. Make the files or improve the design if you needed.
2. Quotation Making
Mould Quotation will be finished in 1 day according to the information we get.
The quality, price, material, delivery time, payment item, etc.
4. Mould Design
1-2days for product 3D/2D drawing design as per customer's design. Then in further make the mould 2D/3D design.
1. confirm the products and the mold design
2. Mould material prepare
3. Rough machining(heat treatment on mold base and pre-harden on mold)
4. CNC/ Vacuum Hardening on mold main spare parts
5. finishing machining( JDPAINT, DEM.etc)
6. Dimension inspection
7. Ejector& runner& cooling & other device processes
8. Assemble mold
6. Mould Testing
When moulds are finished, we will test the mould and we will send samples to the client.
7. Sample confirmation
If the first sample is not satisfied by the customer when it is come out. We modify the mould until meet the customer’s satisfaction.
Delivery goods by sea or by air, according to customer’s requirement.